EXAIR's 2 Inch Gen4 Super Ion Air Wipe Systems include the Model 7960 Gen4 Power Supply. The Gen4 Super Ion Air Wipe provides a uniform 360° ionized airstream that is easy to clamp around a part for eliminating static electricity and contaminants. It is ideal for use on pipe, cable, extruded shapes, hose, wire and more. The high volume, high velocity flow attaches itself to the surface and wipes it down with static eliminating ions. The airflow stays attached to the surface and is effective far away from where the Gen4 Super Ion Air Wipe is mounted. An optional pressure regulator provides infinite control of the air volume and velocity.
| Product | Air Wipe Diameter | Includes | Air Inlet |
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2" (51mm) | Super Ion Air Wipe and Power Supply | 1/4 NPT |
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4" (102mm) | Super Ion Air Wipe and Power Supply | 1/4 NPT |
Applications:
- Clean and neutralize extrusions
- Neutralizing pipe, tubing, wire
- Cleaning molded parts
- Neutralizing static for quality printing
- Pre-paint dust removal
- Remove chips, shavings and sawdust
- Container neutralization
Advantages:
- Low air consumption
- Rapid static decay
- Quiet
- Non-contact
- Effective up to 15 feet (4.6m)
- Shockless, non-radioactive
- Compact, rugged, easy to install
- No moving parts - low maintenance
- Variable force and flow
Super Ion Air Wipe Models |
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Super Ion Air Wipes are available in three different model types:
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Diameter |
Super Ion Air Wipe |
Super Ion Air Wipe Systems |
Super Ion Air Wipe Kit |
| 2" (51mm) | 8162 | 8262 | 8462 |
| 4" (102mm) | 8164 | 8264 | 8464 |
Accessories:
Power Supply - The Model 7960 selectable voltage Power Supply allows you to choose the input voltages of 115 VAC or 230 VAC. The modular cable with electromagnetic shielding protects sensitive electronics against electromagnetic interference while easing connections and routing. An integrated fuse on the primary protects against voltage spikes. Power Supplies are UL Component Recognized to U.S. and Canadian Standards, and are CE and RoHS compliant.
Shim Sets - The compressed air exhausts through a gap which is set with a shim positioned between the cap and the body of the Super Air Wipe. The Super Ion Air Wipe is shipped with a .002" (0.05mm) thick stainless steel shim installed which works best for most applications. Force and flow may be easily increased by adding shims to open the gap. Increasing the gap opening offers higher velocity and harder hitting force. Air consumption and noise will be slightly higher. Super Ion Air Wipe shim sets include two .002" (0.05mm) stainless steel shims that can be stacked. Shim sets are included with all kits or can be purchased separately.
Super Ion Air Wipe Performance |
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Model Number |
Air Consumption* | Sound Level |
Dissipates 5kV** |
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| SCFM | SLPM | dBA | Seconds | |
| 8162 | 29.5 | 835 | 77 | 0.20 |
| 8164 | 50.2 | 1,422 | 81 | 0.20 |
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* tested at 80 PSIG (5.5 BAR) ** 12" (305mm) from target |
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Super Ion Air Wipe Specifications |
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| Cable | a 5' length of armored, electromagnetically shielded cable is included |
| Power Supply | EXAIR Model 7960 or 7961 Power Supply (5kV) is required for Super Ion Air Wipe operation. Power supplies are equipped with a modular 6' (1.83m) power cord, lighted power switch, integrated fuse on the primary and (2) or (4) high voltage outlets. |
| Compressed Air | 1/4 NPT inlet |
| Electrical | For use with 5 kVrms, 5 milliamperes (max) power supply |
| Electrical Hazard |
Shockless (less than 40 microamperes short circuited). Do not use near flammable materials or gases. |
| Materials of Construction | |
| Metal parts | Aluminum |
| Plastic parts | UL rated 94 HB |
| Emitters | Stainless Steel |
| Maximum ambient temperature | 165°F (74°C) |
Gen4 Super Ion Air Wipe Dimensions |
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How the Super Ion Air Wipe Works
The Super Ion Air Wipe incorporates a Super Air Wipe and a split ionizing collar, energized by a power supply. Compressed air is ejected through the small ring nozzle of the Super Air Wipe at high velocity (1). A conical 360° ring of air is created that induces high volumes of surrounding air (2). The airflow passes through the collar and is ionized by two emitter points (3). That high velocity, ionized airstream attaches itself to the surface of the material running through the Super Ion Air Wipe (4), uniformly eliminating the static electricity and removing any contaminants from the surface.
Static Eliminator Standards and Certifications
EXAIR's Gen4 Super Ion Air Knife complies with OSHA's Safety Requirements, the EU General Product Safety Directive (2001/95/EC) and meet the noise limitation requirements of the EU Machinery Directive (2006/42/EC). All sound level measurements are taken at 3 feet away.
The Intellistat Ion Air Gun and Intellistat Ion Air Nozzle are UL Listed, and are CE and RoHS compliant.
Gen4 Ionizing Bars and Gen4 Power Supplies are UL Component Recognized to U.S. and Canadian safety standards, and are CE, EMC and RoHS compliant.
Look for this symbol to designate conflict mineral free products throughout our website. EXAIR supports Section 1502 of the Dodd-Frank Wall Street Reform and Consumer Protection Act and we are committed to compliance with the conflict minerals rule in order to curb the illicit trade of tin, tantalum, tungsten and gold in the DRC region. EXAIR is using the CMRT 3.02 template to document our supply chain and commitment to conflict free products.
